Custom 600V Class, Dry Type General Purpose Distribution Transformers

Let MGM Transformer Company with it’s over 35 years of manufacturing experience design and deliver your next custom transformer! To meet the requirements of your special applications, we can develop units with any voltage combination, tap arrangements, winding options and enclosure types. Some examples of special projects are:

  • Low noise level design for use in hospitals, schools and office buildings
  • Marine duty application for use near shores on docks and onboard ships and marine platforms
  • Totally Enclosed Non-Ventilated (TENV) for use in adverse atmospheric environments
  • Auto-transformers for machinery voltage conversions
  • OSHPD seismic certified enclosures to meet regulatory standards such as hospital installations

 

With our two state of the art manufacturing facilities we can offer quick turnaround time with free shipping throughout the continental United States. Ask about our Bull Rush program for expediting your order.

AUTOTRANSFORMERS

It is not necessary in a transformer for the primary and secondary to be separate and distinct windings. Figure A is a schematic diagram of what is known as an AUTOTRANSFORMER. Note that a single coil of wire is “tapped” to produce what is electrically a primary and secondary winding. The voltage across the secondary winding has the same relationship to the voltage across the primary that it would have if they were two distinct windings. The movable tap in the secondary is used to select a value of output voltage, either higher or lower than E p, within the range of the transformer. That is, when the tap is at point A, Es is less than Ep; when the tap is at point B, Es is greater than E p.

 

CORE & COIL

Open core and coil assemblies are typically used by panel builders and equipment OEM customers who incorporate the entire transformer into their enclosures.

ELECTROSTATIC SHIELD

Electrostatically (faraday) shielded transformers are designed to protect sensitive electrical and electronic devices and systems from high frequency voltages (electrical noise) or transients that occur due to switching and loading on distribution lines.

Electrical noise and transients are classified two ways:   Normal Mode – noise which appears between the hot & neutral conductors. Common Mode – noise which appears between the ground wire and hot and neutral conductors. Common mode noise is more prevalent and should be the key criterion for any noise suppression device. 

Typical Applications:

  • Hospital operating rooms & X-ray equipment
  • Computer installations
  • Data processing
  • Programmable controllers
  • Instrumentation

ENERGY EFFICIENCY

Energy Efficient transformers are designed with lower than normal conductor and total losses. Temperature rise is therefore lower resulting in greatly improved life expectancies and substantial increases in overload capabilities. Transformers with winding temperature rise of  80°C and 115°C rise can help cut operating expenses for systems requiring unit loading at 80 to 100%; of the nameplate rating, 24 hours a day, or where load growth is expected. A 115°C rise transformer can carry a continuous 15% overload, and the 80°C rise a 30%; overload, without exceeding the insulation rating or seriously reducing the life expectancy of the transformer. However, when operating in an overload condition, the internal temperature increases as a result of the higher conductor losses. Efficiency decreases under this condition. Since transformers operate beyond nameplate capacities usually during peak load periods, the benefits remain.

K-FACTOR

K Factor Rated Transformers include several major design improvements that address the problems caused by non-linear loads and harmonics. They are designed to withstand the effects of harmonic currents without exceeding the temperature rating of the insulation system. The K Factor design compensates for the stresses on a transformer’s winding insulation which prevents insulation breakdown and premature failure. The net result is longer transformer life.

 

Core design – A high grade, non aging, grain-oriented silicon steel with high magnetic permeability provides reduced core induction levels, preventing saturation as a result of the higher frequency harmonics and resultant peak voltages. In a core approaching saturation, the current in the coil will increase as voltage drops because the core cannot absorb the additional magnetic flux. This core also provides reduced eddy currents or induced currents in the steel caused by the high ratios of peak-to-RMS currents and voltages found in harmonic loads.

 

Neutral Bus – The neutral bus is sized and configured to accommodate at least 200% of the rated current. This compensates for the increased neutral currents found in non-linear loads thus reducing heat.

LOW SOUND LEVEL

Low sound transformers are designed to have average sound levels 3 dB below NEMA ST-20 standards. Depending on KVA rating and KV class, we may be able to reduce sound level up to 7 dB below NEMA.

Note: Sound levels are measured in a sound room, not at the installation. These quieter transformers are ideal for noise sensitive installations such as schools, hospitals, libraries, and offices. Proper installation procedures should be used to achieve maximum benefit.

Available in single-phase ratings 15 – 500 kVA and up to 15000 volts primary

Available in three-phase ratings 15 – 3000 kVA and up to 15000 volts primary

Available in three-phase ratings 15 – 3000 kVA and up to 15000 volts primary

MARINE DUTY

MGM Transformer’s single-phase and three-phase marine-duty transformers have been developed utilizing over 80 years of commercial and military experience in magnetic transformer design. This ABS (American Bureau of Ships) Type Approved product line has been engineered to meet the unique requirements of marine applications including commercial and pleasure ships, offshore oil rigs, tankers, near shore and other harsh marine environments.

All of MGM’s facilities are ISO9001 certified and have modern testing equipment to meet all the requirements of ABS, ANSI, CSA, NEMA and UL. Below are just a few of the enhanced design features of MGM marine duty transformers.

Core Design – Cores are manufactured from the highest quality non-aging, cold rolled, grain oriented silicon steel laminations using stacked, step core construction and designed to minimize voltage harmonics. All cores are protected in a vacuum pressure impregnated resin.

Steel Components – All steel parts (frames, base channels, brackets, rods, etc.), are either coated or plated to meets UL50 salt spray requirements. All hardware (bolts, nuts, washers, etc.), are fully protected in stainless steel or equivalent finish.

Insulation – 220°C insulation systems are fully vacuum impregnated and protected.

SCR & DRIVES ISOLATION

Drive isolation transformers are specifically designed for use with AC and DC adjustable speed drives. Two winding drive isolation transformers provide:

  • Electrical isolation between the incoming line and the drive circuitry.
  • Voltage conversion of input line to standard drive input voltages.
  • Minimized line disturbances caused by SCR (silicon controlled rectifiers) firing.
  • Reduced short circuit currents and voltage line transients.

Drive isolation transformers are specifically sized to the drive kVA requirements and are braced to withstand the mechanical stresses of current reversals and short circuits associated with SCR drives.

SERIES MULTIPLE WINDINGS (RECONNECTABLE)

To make the basic single-phase transformer move versatile, both the primary and secondary windings can be made in two equal parts. The two parts can be reconnected either in a series or in parallel. This provides added versatility as the primary winding can be connected for either 480 volts or 240 volts and the secondary winding can likewise be divided into two equal parts providing either 120 or 240 volts. (Note: there will be four leads per winding brought out to the terminal compartment rather than two). Either arrangement will not affect the capacity of the transformer. Secondary windings are rated with a slant such as 120/240 and can be connected in a series for 240V or in a parallel for 120V or 240/120V (for 3-wire operation). Primary windings rated with an “X” such as 240X480 can operate in series or parallel but are not designed for 3-wire operation. A transformer rated240X480V primary, 120/240V secondary could be operated in 6 different voltage combinations.

SPECIAL FREQUENCIES

If the frequency applied to a transformer is increased, the inductive reactance of the windings is increased, causing a greater ac voltage drop across the windings and a lesser voltage drop across the load. However, an increase in the frequency applied to a transformer should not damage it. But, if the frequency applied to the transformer is decreased, the reactance of the windings is decreased and the current through the transformer winding is increased. If the decrease in frequency is enough, the resulting increase in current will damage the transformer. For this reason a transformer may be used at frequencies above its normal operating frequency, but not below that frequency.

TENV – NEMA 4 & 4X

Totally enclosed non-ventilated dry type transformers are for special applications. They are used mainly in adverse atmospheric conditions where it is desirable to use a dry type non-ventilated transformer vs. the ventilated standard unit, which has openings in its enclosure to allow air to flow directly over the core and coil. In applications where the atmosphere contains conductive, corrosive, or combustible materials, which might damage a transformer, or lint and dust particles which might block the ventilation passages, the non-ventilated transformer is highly suited. It has no openings in the enclosure. Heat is dissipated by radiating from the surface area of the enclosure. Consequently, the enclosures are larger than those of the standard ventilated type. Non-ventilated transformers are suited for application in the textile, chemical, automotive, electrochemical, foundry, cement, food, paper, and other industries where the transformer is subject to spray or wash down conditions. MGM’s TENV transformers are also available in stainless steel enclosures.

Bull Rush Program

 

Need it fast? We can deliver.  Emergencies happen and we can expedite the manufacturing of your units to meet your delivery requirements.  Ask about our Bull Rush program when you place your order and we can manufacture and ship your unit in as fast as 2 working days!

“Buy U.S.” Statutes

 

MGM Transformer Company can manufacture your units at our 120,000 square foot plant in the U.S. and source the raw materials solely from American companies if required. By doing so we can certify your units to be compliant with any of the various “Buy U.S.” statutes listed below (either state or federal). Please make sure to specify your requirements at the time of order.

 

  • Made in USA
  • ARRA (American Recovery and Reinvestment Act)
  • BAA (Buy American Act & Buy America Provisions)
  • TAA (Trade Agreements Act)
  • SPPA 73 P.S. 1881  (Steel Products Procurement Act)